Introduce of the 3/5 Gallon Bottle Filling Machine
PLC 5Gallon automatic reuse bottle filling machine.Three in one machine (bottle washing / filling / capping), it is strictly according to the U.S. drinking water industry Association standards and developed throught reference the actual situation.
Local electrical components and metal materials are produced by famous company, the machine with advanced technology, high automation, convenient operation and reliable performance style.
It has a small size, it’s weight is light, it’s has a nice appearance, Its corrosion resistance is strong, its disinfection function is very good, it’s can effectively prevent air pollution to ensure the products have a high quality and so on.
For five gallons, three gallons bottle production filling with other large, widely used in food and beverage, pharmaceutical, chemical and other industries, It is welcomed by the user.
The entire operation process control by the PLC, precise positioning automatically, using less man power, low labor intensity. Complete set of equipment made of high strength stainless steel, stainless steel, precision arc welding, variant small, beautiful welding lines; transmission parts for the stainless steel structure to ensure that the institutions in the normal operation of a variety of environments; non-metallic parts are made of PP plastic and other non-toxic high Wear-resistant materials carefully processed.The drive motor and the booster pump mostly use the domestic export-oriented series stainless steel products.Series of electrical components used imported or domestic famous series of hardcover which is more stable and reliable.
Structure of the barrel filling machine:
A. Rack of the barrel filling equipment:
Main frame is consisted by a stainless steel tube, Structure is beautiful and strong. The sub-machine welded to the main frame.It set up separate work area and support role.
B. Rinse parts of the 5gallon water bottling machine:Consisted of the transmission flushing,the water tanks,the rinse water and else .
1. Transmission flush:
The agency with the complete machine frame as the basic support, drive motor and the drive bearing fixed to the support frame. Through the drive motor drive the axis, the passive axis,and two pairs of nylon and stainless steel chain sprocket of the axis.And then through the stainless steel chain drives the washing cup (ie bottles of care) which had fixed in the stainless steel chain, so as to achieve the purposes that transfer bottles into Washing station for decontamination.
2. Water tank
The machine is equipped with two stainless steel tank(a dress with a disinfectant solution, and the other costumes for water purification).They are use to collection solution which recycled, post-rinse solution bottle
The sterile water and the purified water without water tank,they are return to fresh water tank after rinse bottles. Thers is a water level in the water tank,through the water level can directly observed the level of the solution.
3. Rinse water:
The pipeline of the machine bonding together by special food-grade water tube.
The disinfectant and sterile water (pure water) wash and the sterile water (purified water) filling water are separately. Disinfectant supply by the water tank,the sterile water (pure water) supply by the outside of the machine.The sterile water (pure water) washing and the water filling are divided into two system, evey system has a solenoid valve.
After finished cleaning or filling , the respective solenoid valves and pumps shut down.
C. Filling and Sealing of the barrel filling system : The filling system, Capping system, Out of the barrel system.
1. Push the bottle and filling system:
Push the machine is connection by the cylinder and the stainless steel push push bottle bottle rack, the holder mounted on the rack.
Filling system consists of stainless steel filling head, filling and filling system solenoid valve position adjustment board composition.
2. Management cover-Sleeve cover-Gland system:
Caps slide in the the cover of the area through through the cover slide track management to waiting for hanging, when there is a filled water bottle through the cover of the area, The caps set in the mouth of the bottle by the anti opposite direction of the force of ther bottle and cover of the device running, At the same time the bottle go into the gland area. The gland is consist of the gland plate, gland architecture into a cylinder and gland adjustments. When the filling gland starts to work the gland starts capping(the gland device can adjust up and down depend on the level of water bottles)
Note: To make sure the device more stable and reliable in the process performance. The bottle cap in the management control should kept dry, there can not have a drop of water . The water will causing leakage which will lead to the machine does not work.
3. Out of the bottle conveyor system:
The transmission system is consists of a bottle of the bottle rack, push the bottle and the bottle slide cylinder form. After cleaning and disinfection,the water bottles was truned to the out bottle slide by the bottle drive mechanism. The bottle cylinder moves the water bottle onto the filling position, then the next bottle which had been cleaned and disinfection in turn sent it to the cover of area and gland area. Finally,the bottle output of the machine.
D. Electrical system of the water bottling and packaging machine:
The electrical part is consist of the programmable logic controller, AC contactors, air switches and other components.
E. Pneumatic system of the 5gallon filling machine:
The pneumatic part is consist of the cylinder, pneumatic solenoid valves and pneumatic electrical control boxes and other parts.
3/5Gallon Water Bottling Equipment
3/5Gallon Bottle Filling Process
Bottle feeding—>Disinfectant rinse—>Rinse water—>Pure water rinse—>off the bottle—>Push the bottle rack bottle stand—>Pure Water Filling—>(Li cover) cover of—>Gland—>Finished water sent
Related Auxiliary Equipment of 3-5 Gallon Bottled Water Filling Line
Automatic Caps Removal Machine(Automatically remove caps from the recycled bottles)
Automatic Leak Detection Machine (Check the bottle if leak)
Automatic Bottle Internal&External Brush Washer (Wash and clean the surface, neck and bottom of bottles)
Automatic Bottle Loader Machine (Transfer bottles from conveyor belt into inner washer)
Auto Cap Feeding & Washing Machine (Wash/sterilize caps and send caps into cap unscrambler attached in cap washer)
Automatic Washing Filling Capping Machine (Pure water outside/insider washing the bottle,fill pure water into bottles then seal bottle mouths by caps)
Auto Sealer Shrinker Machine (Shrink PE film at bottle neck/bottle body)